Identifying pharmaceutical manufacturing equipment's surface roughness and mitigating robustness concerns when using specular reflectance Fourier-transform infrared (FTIR) spectroscopy for rapid cleaning verification

dc.contributor.authorSarwar, Apu
dc.contributor.authorMcSweeney, Conor
dc.contributor.authorTimmermans, Joep
dc.contributor.authorMoore, Eric
dc.contributor.funderIrish Research Councilen
dc.contributor.funderPfizeren
dc.date.accessioned2023-02-15T16:31:47Z
dc.date.available2023-02-15T16:31:47Z
dc.date.issued2022-12
dc.date.updated2023-02-15T16:23:24Z
dc.description.abstractPreventing cross-contamination during manufacturing is a regulatory requirement in the pharmaceutical manufacturing industry. One element of measures to prevent cross-contamination is the validation of cleaning processes for manufacturing equipment by assessing the surface contamination prior to manufacturing the next product. Several analytical techniques are used by the pharmaceutical industry, such as swab and rinse, followed by laboratory-based analytical techniques for analysis. While these are well-accepted techniques, a real-time analytical technique is a long-term desire by the industry. The FTIR technique is proven to be an effective measurement system for real-time analysis. However, in its early development, this technique requires many rigorous studies to implement in GMP manufacturing. In this study, the effect of the surface roughness, excipients, measurement distance, and the impact of the environmental temperature was investigated as part of the robustness testing as per the ICH guidelines. In addition, this investigation aimed to identify the surface roughness or surface type using the FTIR before the measurement and use the appropriate calibration model for the surface measurement. It was found that the FTIR could be used to identify the surface type and surface roughness of the pharmaceutical manufacturing equipment. This study also demonstrated that the surface finish# could impact the chemical prediction by approximately 28%. However, if the method described in this investigation is followed precisely, the FTIR would be capable of measuring surface cleanliness with a high degree of accuracy.en
dc.description.statusPeer revieweden
dc.description.versionPublished Versionen
dc.format.mimetypeapplication/pdfen
dc.identifier.articleid100130en
dc.identifier.citationSarwar, A., McSweeney, C., Timmermans, J. and Moore, E. (2022) ‘Identifying pharmaceutical manufacturing equipment’s surface roughness and mitigating robustness concerns when using specular reflectance Fourier-transform infrared (Ftir) spectroscopy for rapid cleaning verification’, Talanta Open, 6, 100130 (9pp). doi: 10.1016/j.talo.2022.100130en
dc.identifier.doi10.1016/j.talo.2022.100130en
dc.identifier.endpage9en
dc.identifier.issn2666-8319
dc.identifier.journaltitleTalanta Openen
dc.identifier.startpage1en
dc.identifier.urihttps://hdl.handle.net/10468/14222
dc.identifier.volume6en
dc.language.isoenen
dc.publisherElsevieren
dc.rights© 2022 Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/)en
dc.rights.urihttps://creativecommons.org/licenses/by-nc-nd/4.0/en
dc.subjectChangeover timeen
dc.subjectCleaning verificationen
dc.subjectFTIRen
dc.subjectProcess analytical technology (PAT)en
dc.subjectReal-time measurementsen
dc.subjectRegulatory complianceen
dc.titleIdentifying pharmaceutical manufacturing equipment's surface roughness and mitigating robustness concerns when using specular reflectance Fourier-transform infrared (FTIR) spectroscopy for rapid cleaning verificationen
dc.typeArticle (peer-reviewed)en
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