Development of a facile block copolymer method for creating hard mask patterns integrated into semiconductor manufacturing

dc.contributor.authorGhoshal, Tandra
dc.contributor.authorShaw, Matthew T.
dc.contributor.authorHolmes, Justin D.
dc.contributor.authorMorris, Michael A.
dc.contributor.funderScience Foundation Irelanden
dc.contributor.funderSemiconductor Research Corporationen
dc.date.accessioned2018-09-14T13:12:42Z
dc.date.available2018-09-14T13:12:42Z
dc.date.issued2016-07-26
dc.date.updated2018-08-08T09:52:51Z
dc.description.abstractOur goal is to develop a facile process to create patterns of inorganic oxides and metals on a substrate that can act as hard masks. These materials should have high etch contrast (compared to silicon) and so allow high-aspect-ratio, high-fidelity pattern transfer whilst being readily integrable in modern semiconductor fabrication (FAB friendly). Here, we show that ultra-small-dimension hard masks can be used to develop large areas of densely packed vertically and horizontally orientated Si nanowire arrays. The inorganic and metal hard masks (Ni, NiO, and ZnO) of different morphologies and dimensions were formed using microphase-separated polystyrene-b-poly(ethylene oxide) (PS-b-PEO) block copolymer (BCP) thin films by varying the BCP molecular weight, annealing temperature, and annealing solvent(s). The self-assembled polymer patterns were solvent-processed, and metal ions were included into chosen domains via a selective inclusion method. Inorganic oxide nanopatterns were subsequently developed using standard techniques. High-resolution transmission electron microscopy studies show that high-aspect-ratio pattern transfer could be affected by standard plasma etch techniques. The masking ability of the different materials was compared in order to create the highest quality uniform and smooth sidewall profiles of the Si nanowire arrays. Notably good performance of the metal mask was seen, and this could impact the use of these materials at small dimensions where conventional methods are severely limited.en
dc.description.sponsorshipSemiconductor Research Corporation (SRC grant 2013-OJ-2444)en
dc.description.statusPeer revieweden
dc.description.versionAccepted Versionen
dc.format.mimetypeapplication/pdfen
dc.identifier.citationGhoshal, T., Shaw, M. T., Holmes, J. D. and Morris, M. A. (2016) 'Development of a facile block copolymer method for creating hard mask patterns integrated into semiconductor manufacturing', Nano Research, 9(10), pp. 3116-3128. doi: 10.1007/s12274-016-1194-7en
dc.identifier.doi10.1007/s12274-016-1194-7
dc.identifier.endpage3128en
dc.identifier.issn1998-0000
dc.identifier.issued10en
dc.identifier.journaltitleNano Researchen
dc.identifier.startpage3116en
dc.identifier.urihttps://hdl.handle.net/10468/6789
dc.identifier.volume9en
dc.language.isoenen
dc.publisherTsinghua University Press and Springer-Verlag Berlin Heidelbergen
dc.relation.projectinfo:eu-repo/grantAgreement/SFI/SFI Research Centres/12/RC/2278/IE/Advanced Materials and BioEngineering Research Centre (AMBER)/en
dc.rights© Tsinghua University Press and Springer-Verlag Berlin Heidelberg 2016. This is a post-peer-review, pre-copyedit version of an article published in Nano Research. The final authenticated version is available online at: http://dx.doi.org/10.1007/s12274-016-1194-7en
dc.subjectBlock copolymeren
dc.subjectSelf-assemblyen
dc.subjectHard masken
dc.subjectSiliconen
dc.subjectNanowiresen
dc.titleDevelopment of a facile block copolymer method for creating hard mask patterns integrated into semiconductor manufacturingen
dc.typeArticle (peer-reviewed)en
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