The role of length shift in assessing force and resistivity for optimized e-textile sensors

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Date
2025-07-18
Authors
Gola, Gianmarco
Menolotto, Matteo
Demarchi, Danilo
O'Flynn, Brendan
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Institute of Electrical and Electronics Engineers (IEEE)
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Abstract
Wearable sensors are becoming increasingly ubiquitous, revolutionizing the way we extract meaningful data from human subjects and compliant objects, such as soft and collaborative robots. E-textiles have emerged as a cost-effective solution that offers an optimal balance between sensitivity and mechanical compliance. However, current evaluations of e-textiles designed to transduce force into electrical signals often overlook the impact of natural length variations caused by mechanical stretching. This factor can compromise long-term accuracy, underscoring the need for a more comprehensive characterization approach. This work introduces and validates a novel assessment protocol that simultaneously tracks resistivity, force, and length variations in a conductive thread during different electro mechanical tests. The measurement system incorporates Wheatstone bridges as a front end to optimize the dynamic range of resistive readings and load cell signals, while employing an image processing approach to ensure precise length tracking. The results indicate a progressive increase in length after multiple stretch-recovery cycles, demonstrating how resistance and resting length evolve over repeated mechanical interactions. This approach facilitates the development of textile-based sensors and resistivity models that account for length variations during mechanical work, improving accuracy, and expanding the range of potential applications.
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Keywords
Textile-based sensor , Conductive fabric , E-textile , Soft sensor
Citation
Gola, G., Menolotto, M., Demarchi, D. and O’Flynn, B. (2025) ‘The role of length shift in assessing force and resistivity for optimized e-textile sensors’, 2025 IEEE International Instrumentation and Measurement Technology Conference (I2MTC), Chemnitz, Germany, 19-22 May 2025, pp. 1–6. https://doi.org/10.1109/I2MTC62753.2025.11079098
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