Design of a three-axis force sensor using decoupled compliant parallel mechanisms

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Date
2024-06-19
Authors
Li, Haiyang
Yi, Longteng
Leng, Chuyang
Zhong, Yahan
Hong, Jiaqi
Song, Xueguan
Hao, Guangbo
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Institute of Electrical and Electronics Engineers (IEEE)
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Abstract
Multi-axis force sensors are integral to a wide range of high-tech applications, including robotics and machine monitoring. However, a significant challenge in their use is the high cross-axis coupling, which detrimentally affects measurement accuracy. To address this critical issue, this paper presents a comprehensive design method for multi-axis force sensors. This approach utilizes compliant parallel mechanisms, effectively decoupling the measured forces on multiple axes and enabling precise and independent measurement of each component force within the multi-axis system. Focusing on three-axis force sensors as a case study, this paper elucidates the proposed design principle. The comprehensive study covers system configuration, mechanical design, analytical modeling, numerical simulation, prototype development, and experimental evaluation. The resultant three-axis force sensor, prior to calibration, exhibits an average coupling error of just about 1.5%, underscoring its superior decoupling capability. The design concept and methodologies outlined here offer valuable insights for the development of self-decoupling multi-axis force sensors, advancing the field significantly.
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Keywords
Three-axis force sensor , Compliant parallel mechanism , Cross-axis decoupling , Mechanism synthesis
Citation
Li, H., Yi, L., Leng, C., Zhong, Y., Hong, J., Song, X. and Hao, G. (2024) 'Design of a three-axis force sensor using decoupled compliant parallel mechanisms', IEEE Sensors Journal, 24(15), pp. 23585 - 23598. https://doi.org/10.1109/JSEN.2024.3413749
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