A study on a tether-less approach towards micro-transfer-printing of large-footprint power micro-inductor chiplets

Loading...
Thumbnail Image
Files
Date
2023-06-26
Authors
Pal, Somnath
Ye, Liang
O'Callaghan, James
Atar, Fatih Bilge
O'Mathuna, Cian
Corbett, Brian
Sai, Ranajit
Khan, Sambuddha
Journal Title
Journal ISSN
Volume Title
Publisher
Institute of Electrical and Electronics Engineers (IEEE)
Research Projects
Organizational Units
Journal Issue
Abstract
In recent years, need for large-scale, multi-layer, high-capacity integration for electronic systems has sky-rocketed. In this regard, a novel heterogeneous integration technique called Micro-transfer-printing (μTP) has attracted a lot of attention due to its unique ability to integrate chiplets from heterogeneous sources on to a target substrate. Typically, the chiplets are picked up from a donor substrate using an elastomer stamp by breaking the surrounding micro-tethers and then printed onto a target substrate for further processing. Despite its success in applications like sensors, photovoltaics, photonics, etc., μTP finds its limitation in handling chiplet dimensions larger than 100 x 100 x 20 μm3 . Therefore, reports on μTP of passive components like micro-inductors and micro-transformers with dimension in mm x mm and thickness of 100s of μm are non-existent. In this paper, a completely novel, non-classical, tether-less approach has been demonstrated for micro-inductors with large footprint. This paper also reports a customized PDMS stamp fabrication and optimized post-fabrication sample preparation steps, such as, substrate thinning and polishing while retaining device performance intact.
Description
Keywords
Micro-transfer-printing , μTP , Micro-inductor , Heterogeneous integration , Tether-less , Large-footprint chiplet , PDMS stamp
Citation
Pal, S., Ye, L., O'Callaghan, J., Atar, F. B., O'Mathuna, C., Corbett, B., Sai, R. and Khan, S. (2023) 'A study on a tether-less approach towards micro-transfer-printing of large-footprint power micro-inductor chiplets', 2023 IEEE International 3D Systems Integration Conference (3DIC), Cork, Ireland, 10-12 May, pp.1-4. https://doi.org/10.1109/3DIC57175.2023.10155034
Link to publisher’s version
Copyright
© 2023, IEEE. Personal use of this material is permitted. Permission from IEEE must be obtained for all other uses, in any current or future media, including reprinting/republishing this material for advertising or promotional purposes, creating new collective works, for resale or redistribution to servers or lists, or reuse of any copyrighted component of this work in other works.